Product Description
75 Liter Banbury Internal Mixer Machine / Rubber Mixing Kneader
Mixing Chamber
It consists of a "w" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.
Regular Note Pump
Timing injection pump to the sealing system on a regular injection of hydraulic oil, lubrication sealing effect.
Thermal Resistance (or thermal couple)
There is a plug-in thermal resistance or thermal couple in middle section of the bottom of the chamber to be connected to electrical system to inspect and control the mixing temperature.
Rotors
It is designed to the hollow blades of banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges and the side faces of blades are surface welded with hard alloy and ground, then plated with hard chrome and polished.
Cooling/heating System
A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, - the jackets of the mixing chamber and the top RAM.
Tilting Mechanism
It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc. It is able to actuate the mixing chamber tilting by 140° Around the front rotors.
Dust Stop Device
At the joint between the top of mixing chamber and the cantilevered arm of the machine frame, the dust sealing assembled with curved slotted partings are used for obtaining an excellent and reliable sealing purpose. The end face of the rotor is sealed by end contact sealing with non oil-lubrication and it seals well and is wear-resistance and durable.
Main Driving System
The part is made up with main motor, reducer, connecting gears. It realizes odd-speed rotation of rotors with running face one other.
Pneumatic control system
Pneumatic control system is controlled by PLC order. A bi-directional air cylinder makes the RAM up or down. In case of the over load occurs when mixing chamber, the top RAM can be raised automatically or manually if necessary, so as to protect motor from overloading.
Electrical Control System
Imported PLC device and electric control components which are all imported products or imported technology products are adopted in the electric control system as to raise control reliability.
Dust Sealing Device
Mixing chamber catchy interface rack cantilever the oil dust seals and timing effect oiling dust, unique structure, the use of copper materials, good sealing performance, no leakage of the glue, powder leakage, do not pollute the environment, but also has easy maintenance and long service life.
Product Parameters
| Technical Parameter |
Models |
| X(S)N-3L |
X(S)N-5L |
X(S)N-10L |
X(S)N-20L |
X(S)N-35L |
X(S)N-55L |
X(S)N-75L |
X(S)N-110L |
X(S)N-150L |
X(S)N-200 |
| Total Volume of Mixing Chamber (L) |
8 |
15 |
25 |
45 |
75 |
125 |
180 |
250 |
325 |
440 |
| Working Volume of Mixing Chamber (L) |
3 |
5 |
10 |
20 |
35 |
55 |
75 |
110 |
150 |
200 |
| Rotating Speed of Front Rotor (r/min) |
32 |
32 |
32 |
32 |
32 |
32 |
32 |
30 |
30 |
30 |
| Rotating speed of Rear Rotor (r/min) |
24.5 |
23.5 |
25 |
26 |
26 |
26 |
26 |
24.5 |
24.5 |
25.4 |
| Driving Motor Power (KW) |
5.5 |
11 |
18.5 |
37 |
55 |
75 |
110 |
185 |
220 |
280 |
| Tilting Motor Power (KW) |
0.55 |
1.1 |
1.1 |
1.5 |
2.2 |
2.2 |
4 |
5.5 |
11 |
11 |
| Tilting Angle |
140° |
140° |
140° |
140° |
140° |
140° |
140° |
140° |
135° |
135° |
| Pressure of Compressed Air (Mpa) |
0.5-0.8 |
0.6-0.8 |
0.5-0.8 |
0.6-0.8 |
0.6-0.8 |
0.6-0.8 |
0.6-0.8 |
0.6-0.8 |
0.6-0.8 |
0.6-0.8 |
| Pressure of Cooling Water (Mpa) |
0.2-0.4 |
0.2-0.4 |
0.2-0.4 |
0.2-0.4 |
0.3-0.4 |
0.3-0.4 |
0.3-0.4 |
0.3-0.4 |
0.3-0.4 |
0.3-0.4 |
| Consumption of Compressed Air (m³/min) |
≥0.3 |
≥0.5 |
≥0.5 |
≥0.7 |
≥0.9 |
≥1.0 |
≥1.2 |
≥1.5 |
≥2.0 |
≥4.0 |
| Pressure of Heating Steam (Mpa) |
0.5-0.8 |
0.5-0.8 |
0.5-0.8 |
0.5-0.8 |
0.5-0.8 |
0.5-0.8 |
0.5-0.8 |
0.5-0.8 |
0.5-0.8 |
0.5-0.8 |
| Size (L×W×H) (mm) |
1660×960×1750 |
1850×1200×2580 |
2300×1360×2120 |
2500×1750×2450 |
3150×2020×2960 |
3370×1950×3020 |
3770×2570×3160 |
4060×2750×3590 |
4250X2750X4106 |
4250X3400X4215 |
Gross Weight
(tons) |
2 |
2.1 |
3.3 |
4 |
6.3 |
7.1 |
9.5 |
14.9 |
19.5 |
22.5 |
Detailed Photos
Company Profile
Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd is located in Qingdao west coast new economic district, which is a high-tech enterprise specializing in the production of rubber machinery in China. Honorary titles of Qingdao "Specialized and New" Enterprise, National "High-tech" Enterprise, etc. has been achieved, trademark "shunfuchang" registered, and has passed ISO9001:2015 quality system certification, Swiss SGS certification and CE export certification. All the machines are designed with 3D software and are not only sold all over the country, but also exported to the United States, Britain, Russia, the Netherlands, Thailand, Malaysia, Indonesia, Chile, Mexico, Ukraine, Uzbekistan, France and many other countries and regions. The main products of our company including new banbury mixer, rubber mixing mill, vulcanizing press, rubber calender, batch of cooler, rubber kneader, forced feeding straining extruder, new waste tire recycling line, reclaimed rubber equipment etc., and can design and manufacture various special rubber machinery according to customer requirements. Since 2019, our company's newly developed EPDM runway granules production line, rubber band production line, automotive butyl sheet production line, sound insulation and shock cushion production line and rubber dredging pipe production line, turnkey projects ranging from production equipment to product manufacturing technology have been used on-site by different customers at home and abroad, and have received good reviews. All employees of Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd are willing to provide high-efficiency rubber processing equipment for all customers with first-class technology, quality and efficient service. Sincerely welcome you to visit our company for further more discussion.
FAQ
1. Delivery time of the rubber machines?
This is specially designed machine according to your specific requirement.
From engineer designing to production completion, it needs about 25 to 35 days.
2. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production.
Every machine will be fully assembled and carefully tested before shipment.
3. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
4. Are you able to give installation and commissioning overseas? How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation.
Small machine usually takes within 2~3 days.
Big plant usually takes about 30 days.
5. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order.
The core of our company culture is innovation, quality, integrity and efficiency. Also we have had much good cooperation with world famous rubber production manufacturers. If you come to our factory, we can show you're the user around us.
6. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Jiaodong airport.
We will pick up you at the airport.
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