Professional Design Open Type Rubber Mixing Mill

• Warranty: 1 Year
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Voltage: 380V
• Model NO.: XK-560
• Weight: <50 Tons
• Type of General Rubber Machinery: Mixing Roll
• Type of Tire Machinery: Rubber Regeneration Machinery
• Certification: ISO, CE
• Power: 10~100kw
• Using Life: ≥15 Years
• Customized: Customized
• Roller Specification(mm): 560X1530(Front), 510X1530(Rear)
• Transport Package: Standard Export Packages
• Specification: CE1282, ISO9001: 2008, SGS
• Trademark: SFC
• Origin: China
• HS Code: 8477800000
• Production Capacity: 200 Sets/Year

Product Description

            Professional Design Open Type Rubber Mixing Mill


Main Structure Instructions

This mixing mill is mainly composed of machine body, driving part, nip adjusting device, safety equipment, pin universal coupling, emergency stopping device, etc.

1. Rolls
The rolls' surface is made of chilled cast iron, hard and anti-wear with the hardness of 68 ~ 72HSD. The rolls' structure is hollow style and the surface is plated Nickel-phosphorus alloy.

2. Machine Frame, gland
Machine frame and gland adopt casted structure after annealing and processing.

3. Base
We adopt whole base welded structure after annealing, completely processed by precise machine tool. The base is of strong rigidity, not deformed and the surface is smooth and anti-wear.

4. Roll Bearings
The 2 ends of the rolls adopt antifriction bearings. The bearings are fixed inside bearings body and the bearing body applies casted iron material.
Roll Bearings adopt automatic thin oil lubrication style.

5. Reducer
We adopt the hard gear reducer matched with XK-550B rubber mixing mill. The gear lubrication adopts thin oil pump lubrication (forced recycled spray type) equipped with outside cooler to cool off the lubrication oil. The reducer is also equipped with lubrication oil filter.

6. Nip Adjusting Equipment
This mill adopts electric adjusting mode, the nip range is 0.8-15mm.

7. Machine Safety Protection Device
In order to protect the safety of main parts of the machine, we configure this rubber mixing machine with safety pad protecting device. When the machine works overload, the safety pad will break to avoid producing damage to main parts of the machine.

8. Brake Equipment
This rubber mixing machine adopts magnetic plug brake. Once the magnetic plug works, the rolls won't rotate 1/4 circumference of roll.

9. Emergency Brake Equipment
Press-button type emergency stop equipment, both configured with one group front and back of the machine.

10. Stop Guide
This rubber mixing machine adopts steel stop guide. The part contacting with rolls is inlaid with nylon.

11. Rolls cooling method
Rollers' internal is with spray cooling, the external connected to rotary joint.

12. Before the machine leaving the factory, the wire from the motor to electric control cabinet is connected. The customer only needs to connect the control cabinet wire to the power supply before using the machine.

	Item	XK-160	XK-250	XK-360	XK-400	XK-450	XK-550	XK-560	XK-660	XK-710
Roll diameter	mm	160	250	360	400	450	550	560-510	660	710
Roll working length		320	620	900	1000	1200	1500	1530	2130	2200
Front roll linear speed	r/min	9	16.3	16.7	19.3	21.8	22.5	27.2	28	31.9
Speed ratio of rolls		01: 01.4	01: 01.1	01: 01.3	01: 01.3	01: 01.3	01: 01.2	01: 01.2	01: 01.2	01: 01.5
Max roll space	mm	4.5	8	10	10	12	16	15	0.5-15	0.5-15
Compound feeding capacity	kg	1-2	10-15	20-25	18-35	50	50-65	50-65	165	190
Motor power	kW	5.5	18.5	30	45	55	110	90	240	280
Dimensions(L× W× H)
L	mm	1133	2722	4200	4920	5405	6646	6270	7280	8185
W	mm	920	1115	1780	1780	1740	2736	2282	3400	3910
H	mm	1394	1345	1760	1800	1790	2105	2000	2530	2270
Gross weight	T	~2	~3.2	~6.5	~8	~11.4	~22	~22.5	~49	~51

We can design various kinds of non-standard rubber machinery according to your requirements.




FAQ

1. Delivery time of the rubber machines?
This is specially designed machine according to your specific requirement.
From engineer designing to production completion, it needs about 25 to 35 days.

2. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production.
Every machine will be fully assembled and carefully tested before shipment.

3. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.

4. Are you able to give installation and commissioning overseas? How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation.
Small machine usually takes within 2~3 days.
Big plant usually takes about 30 days.

5. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order.
The core of our company culture is innovation, quality, integrity and efficiency. Also we have had much good cooperation with world famous rubber production manufacturers. If you come to our factory, we can show you're the user around us.

6. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Liuting airport.
We will pick up you at the airport.