2 Roller Calender, Rubber Sheet Calender, Rubber Calendering Machine

• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Vertical
• Voltage: as Your Requirement
• Model NO.: XY-2L
• Type of General Rubber Machinery: Rubber Calender
• Roller Diameter (mm): 160
• (Products Min Thickness (mm): 0.2
• Transport Package: Standard Export Packages
• Specification: CE, ISO, SGS
• Trademark: SFC
• Origin: China
• HS Code: 8477800000

Product Description

2 Roller Calender, Rubber Calender, Rubber Calender Machine

1. Working Conditions
1. Machine Working Environment:temperature 7~40ºC,maximum relative humidity 95%.
2.Power:  Power: 380V    50HZ 3 phases
             Compressed Air:0.6~0.8MPa
             Cooling Water Pressure:0.4MPa
 
2. Main Technical Regulations
 
1. Technical Parameters
1.1 Rolls
     Roll Diameter.....................¢450mm
     Roll Working Length..................1500mm
     Roll Structure.....................Hollow Smooth Roll
     Roll Surface Hardness................HS68-72
     Roll Surface Finish..................Ra1.6
     Rolls Arrangement..................I Type
1.2 Roll Speed Ratio.....................1:1
1.4 Nip Adjustment Device                  
      Nip Range.....................0-10mm
      Electrical Motor Power......... ......1.5KW
1.5 Main Motor
      Power........................45KW
 
3. Structure Specification
 3.1 Body
  (1)Body frame: Welded into shape, after annealing, overall processed through precise machine tool, high rigidity, not easy becoming deformed, smooth, wear-resisting.     
  (2)Base: Welded base, after annealing and machining, high rigidity, won't deform easily.
 
 3.2 Rolls and Bearing Group
(1) Roll Structure:hollow smooth rolls
  (2) Material: Alloy cold harden cast iron LTH-H
   (3)  Hardness:68-72HSD
   (4) Cold Harden Layer:10-25mm
   (5) Main Bearing: cylindrical roller bearings (Wafangdian Metallurgy Bearing)
  (6)Bearing seats adopts cast iron (FC30), made from tempering handling. Excellent intensity and precision, together with lubrication oil holes. The bearing seats are made of aluminum with labyrinth ring oil seals to keep from oil leaking of inside and outside.
  (7)Rolls nip has max. nip protecting function.
  (8)Rolls temperature adjusting adopts high quality revolving joint and stainless metal pipe.
 
 3.3 Nip Adjustment Device
  (1) Adjusting Speed:3.6mm/min
  (2) Motor Driving Power:1.5KW
 
3.4 Drive Mode
Adopts: driving motor reducer→stick coupler→driving gears →rolls rotating.
 
3.5 Reducer
 (1)Type:one motor input, one pc shaft output.
 (2)Gears: Hard gear surface, closed oil immersed harden gear surface reducer. Noise≤78dB,safety factor:SA≥2.
 
3.6 Main Motor
Main motor adopts inverter motor, through frequency converter adjusting motor rotating speed.
 
 3.7 Lubrication System
 (1)Bearing Lubrication: the whole system contains a oil tank, including flow adjustment, oil table, cooler, filter and so on. It is to control the oil flow, cut down lubricating oil temperature and keep the oil clean.  
(2)Thin oil lubricating pipes.
 
3.8 Stop guider group
3.8.1 Mode:axial moving type
3.8.2 This part adopts high quality SS41 steel welding, contact parts with the roller using MC nylon products, manual axial movement to adjust the spacing
 
3.9 Emergency braking equipment
3.9.1 Mode: Electro-hydraulic block brake.
3.9.2 Brake Capability: After braking roller skating for≤ 1/4 circumference.
3.9.3 Tight setting button installing equipment: in the left and right, front and back installed with mushroom mode tight buttons.
 
4.0 Electrical control group
4.0 Control cabinet: Surface paint floor type.   
4.0.1 Operating Box: Operation control circuit.   
4.0.2 Before leaving factory, manufacturer is responsible for connecting all the wires from controlling box to operation box, the user only needs to connect the outside wire to the controlling box.

Model	XY-2I-320	XY-2I-630	XY-2I-900	XY-2I-1500	XY-2I-1830	XY-2I-1730
Roller Diameter (mm)	160	230	360	450	550	610
Roller Working Length (mm)	320	630	900	1500	1830	1730
Linear Velocity	1:1	1:1	1:1	1:1	1:1.08	1:1
Friction Ratio(r/min)	7.79	14.8	3-20.2	2.5-24.8	2-18.7	4-36
Nip Adjust Range (mm)	0-4.5	0-5.5	0-10	0-10	0-12	0-15
(Products Min Thickness (mm)	0.2	0.2	0.2	0.2	0.2	0.2
Products Width()	250	580	920	1250	1600	1500
Main Motor Power (kW)	5.5	15	37	45	75	90

Packaging
 
Equipment painting completed before delivery, and then wrapped with stretch film, avoid rubbing the paint off the surface, wooden packaging can be customized, key parts, such as electronic control box, will be wrapped by shockproof packaging materials, and then packed in wooden cases.


 

FAQ

1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production. Every machine will be fully assembled and carefully tested before shipment.

2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.

3. Are you able to give installation and commissioning overseas?How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation. Small machine usually takes within 2~3 days. Big production line usually takes about 30 days.

4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order. The core of our company culture is innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production manufacturers.

If you come to our factory, we can show the user around us.

5. How can we go to your side?

We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Jiaodong airport. We will pick up you at the airport.

Before leaving factory, this plate vulcanizing press needs to pass 24 hours' pressure test, pressure maintaining to test the bearing of the hydro-cylinder and piston stroke and guarantee no oil leakage and seeping to avoid unnecessary quality problems.

We can design and manufacture all kinds of non-standard plate vulcanizing press according to the customers' definite requirements.