• Three Rollers Rubber Calender, Rubber Calender
  • Three Rollers Rubber Calender, Rubber Calender
  • Three Rollers Rubber Calender, Rubber Calender
  • Three Rollers Rubber Calender, Rubber Calender
  • Three Rollers Rubber Calender, Rubber Calender
  • Three Rollers Rubber Calender, Rubber Calender

Three Rollers Rubber Calender, Rubber Calender

After-sales Service: Online Support
Warranty: 1 Year
Certification: CE, ISO
Condition: New
Customized: Customized
Automatic Grade: Automatic
Customization:

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Basic Info.

Model NO.
XY-3I 1120A
Structure
Horizontal
Model
Xy-3I 1120A
Roll Diameter
360 mm
Type
General Rubber Machinery
Type of General Rubber Machinery
Material Processing Machine
Type of Tire Machinery
Rubber Regeneration Machinery
Power
10~100kw
Adjusting Nip Range
0-20
Transport Package
Stand Export Packages
Specification
CE, ISO, SGS
Trademark
SFC
Origin
China
HS Code
8477800000
Production Capacity
20 Sets/Month

Product Description

Three Rollers Rubber Calender, Rubber Calender


Rubber Calender:


1. Working Conditions
1.1 Machine Working Environment: temperature 7~40ºC, maximum relative humidity 95%.
1.2 Power: Power: 380V 50HZ 3 phases
Compressed Air:0.6~0.8MPa
Cooling Water Pressure:0.4MPa
Three Rollers Rubber Calender, Rubber Calender
Three Rollers Rubber Calender, Rubber Calender

2. Structure Specification
2.1 Body
(1) Body frame: Welded into shape, after annealing, overall processed through precise machine tool, high rigidity, not easy becoming deformed, smooth, wear-resisting.
(2) Base: Welded base, after annealing and machining, high rigidity, won't deform easily.

2.2 Rolls and Bearing Group
(1) Roll Structure: hollow smooth rolls
(2) Material: Alloy cold harden cast iron LTH-H
(3) Hardness:68-72HSD
(4) Cold Harden Layer:10-25mm
(5) Main Bearing: cylindrical roller bearings (Wafangdian Metallurgy Bearing)
(6)Bearing seats adopts cast iron (FC30), made from tempering handling. Excellent intensity and precision, together with lubrication oil holes. The bearing seats are made of aluminum with labyrinth ring oil seals to keep from oil leaking of inside and outside.
(7)Rolls nip has max. nip protecting function.
(8)Rolls temperature adjusting adopts high quality revolving joint and stainless metal pipe.

2.3 Nip Adjustment Device
(1) Adjusting Speed:3.6mm/min
(2) Motor Driving Power:1.5KW

2.4 Drive Mode
Adopts: driving motor reducer→stick coupler→driving gears →rolls rotating.

2.5 Reducer
(1)Type:one motor input, one pc shaft output.
(2)Gears: Hard gear surface, closed oil immersed harden gear surface reducer. Noise≤78dB,safety factor:SA≥2.

2.6 Main Motor
Main motor adopts inverter motor, through frequency converter adjusting motor rotating speed.

2.7 Lubrication System
(1) Bearing Lubrication: the whole system contains a oil tank, including flow adjustment, oil table, cooler, filter and so on. It is to control the oil flow, cut down lubricating oil temperature and keep the oil clean.
(2) Thin oil lubricating pipes.

2.8 Stop guider group
2.8.1 Mode:axial moving type
2.8.2 This part adopts high quality SS41 steel welding, contact parts with the roller using MC nylon products, manual axial movement to adjust the spacing

2.9 Emergency braking equipment
2.9.1 Mode: Electro-hydraulic block brake.
2.9.2 Brake Capability: After braking roller skating for≤ 1/4 circumference.
2.9.3 Tight setting button installing equipment: in the left and right, front and back installed with mushroom mode tight buttons.

2.10 Electrical control group
2.10.1 Control cabinet: Surface paint floor type.
2.10.2 Operating Box: Operation control circuit.
2.10.3 Before leaving factory, manufacturer is responsible for connecting all the wires from controlling box to operation box, the useronly needs to connect the outside wire to the controlling box.
Three Rollers Rubber Calender, Rubber Calender
Three Rollers Rubber Calender, Rubber Calender
Modle Item XY- 3I 630 XY-3I 1120A XY-3I 1400 XY- 3I 1500 XY- 3I 1730 XY- 3I 2130 XY- 3I 2430
Roll diameter mm 230 360 400 450 610 710 810
Roll working length mm 630 1120 1400 1500 1730 2130 2430

Roll ratio
  1: 1: 1
1: 1.42: 1
1: 1: 1
0.733: 1: 1
0.733:1:0.733
1: 1: 1
1:1.3831.383
1: 1.383: 1
1:1:1
1:1.51
1: 1: 1
1: 1.4: 1
1: 1: 1 1: 1: 1
1: 1.5: 1
Middle roll speed r/min 0.8-8 3-21.06 3-26.39 2.62-26.2 5.4-54 8-50 2-20
Adjusting nip range mm 0-7 0-10 0-10 0-6 0-20 0-20 0.5-25
Min.Calendering product thickness mm 0.2 0.2 0.2 0.2 0.15 0.15 0.5
Calendering product width mm 100-500 500- 1200 1400 1400 1900 2150
Motor power KW 7.5 45 55 75 132 185 220
Overall dimensions mm 3168 5550 6500 7420 7010 7650 9300
mm 890 1640 1500 2200 3950 4560 3150
mm 1830 2120 2440 2900 3730 4080 5200
About weight t 2.6 11 22 26 52 67 94

Company Profile
Three Rollers Rubber Calender, Rubber Calender
Three Rollers Rubber Calender, Rubber Calender
Three Rollers Rubber Calender, Rubber Calender
Three Rollers Rubber Calender, Rubber Calender
 

Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd is located in Kangting Road No. 1, Huangdao New District,Qingdao City.Who is a specializing in the production of rubber machinery of high and new technology backbone enterprises, the company passed the ISO9001:2015 quality management system certification, the European Union CE certification and Switzerland SGS certification.

 

Company's products mainly cover the following industry: tire manufacturing, rubber conveyor belt production, all kinds of rubber products, tires refurbished manufacturing, waste tire recycling.

 

The main equipment are: Rubber Kneader, Rubber Mixing Machine, Rubber Vulcanizing Press, Batch Off Cooler, Rubber Calender, Waste Tire crusher, Rubber Extruder, Rubber Strainer,etc.

 

Company's products are exported to Britain, Switzerland, USA, Germany, Brazil, Singapore, Malaysia, India, Russia, Ukraine,Uzbekistan, Kazakhstan and so on,more than 50 countries and regions, has won the domestic and foreign customers praise and cooperation for years.Meanwhile,they also introduced new customers to cooperate.

 

Product quality and after-sales service is the key to survival of Qingdao Shun Cheong Machinery Co.,Ltd, and also are top priorities of management of the company, the company commitment to all customers as follows:

 

1. Every parts pass strict quality inspection before storage.

 

2. All the products overload trial running before shipment, such as Plate Vulcanizing Press,to test pressure for 24 hours under 1.25 times the rated working pressure. Rubber Mixing Mill, rubber mixing 20 minutes under 1.1 times amount of the rated mixing rubber etc.

 

3. The whole body of all products are with free technical support.

 

4. The warranty period of 3 years for main parts, wearing parts for 1 year warranty.

 

5. The products issues quality problems in the use process, first of all, our sales staff and engineers through the Internet or telephone guidance service, if not solve we will find a local agent or factory's engineer to door repair for the first time! In order to better serve customers, the company provides conveyor belt, waste tire recycling line and tire and other rubber products production site for customers to visit, consultation.


Three Rollers Rubber Calender, Rubber Calender
Certifications

Three Rollers Rubber Calender, Rubber Calender
Three Rollers Rubber Calender, Rubber Calender
Three Rollers Rubber Calender, Rubber Calender

 

Our Service

 

♦ Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving your cost.

♦ In the process of production, we will take photos and send to customers for their track the progress.

♦ Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.

♦ We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.

♦ We supply overseas engineer service and help to train your workers to operate the machine.

 

FAQ
 

1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production. Every machine will be fully assembled and carefully tested before shipment.


2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.

3. Are you able to give installation and commissioning overseas?How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation. Small machine usually takes within 2~3 days. Big production line usually takes about 30 days.

4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order. The core of our company culture is innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production manufacturers.

If you come to our factory, we can show the user around us.

5. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Jiaodong Airport. We will pick up you at the airport.

 

Contact Us

Sophia Song

Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd.
Add:No.1 Kangting Road, Huangdao District, Qingdao City, China
Tel: +86(0)-532-85185697
Fax: +86(0)-532-85182359

Tel: +86 13963976342

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