Rubber Calender, Two Rolls Rubber Calender
LIGHTSPOT:
1. 20 years on rubber calender manufacturing and exporting.
2. Delivery within 40 days.
3. Safety wood or plywood crates packing.
4. Full transportation insurance.
5. Sell to 126 countries on 6 continents.
6. One-stop rubber machinery solution in Qingdao Shun Cheong
7. This Rubber Calender is used to manufacture the special seal rings in petroleum mechanical.
8. PLC control Method.
9. Customers can choose according to their needs.
10. The new design concept, strong technical force and advanced manufacturing processes of the company ensure that each rubber vulcanizing press can be manufactured to meet customer's individual requests.
CERTIFICATE:
Qingdao Shun Cheong Machinery Co., Ltd is the professional manufacturer of various vulcanizing press and press machine. Our company has passed ISO9001: 2008 Quality Management System Certification and our products have qualified with Sweden SGS Certificate, and CE Certificate.
DETAILED INTRODUCTION:
1. Working Conditions
1.1 Machine Working Environment: temperature 7~40ºC, maximum relative humidity 95%.
1.2 Power: Power: 380V 50HZ 3 phases
Compressed Air:0.6~0.8MPa
Cooling Water Pressure:0.4MPa
2. Structure Specification
2.1 Body
(1) Body frame: Welded into shape, after annealing, overall processed through precise machine tool, high rigidity, not easy becoming deformed, smooth, wear-resisting.
(2) Base: Welded base, after annealing and machining, high rigidity, won't deform easily.
2.2 Rolls and Bearing Group
(1) Roll Structure: hollow smooth rolls
(2) Material: Alloy cold harden cast iron LTH-H
(3) Hardness:68-72HSD
(4) Cold Harden Layer:10-25mm
(5) Main Bearing: cylindrical roller bearings (Wafangdian Metallurgy Bearing)
(6)Bearing seats adopts cast iron (FC30), made from tempering handling. Excellent intensity and precision, together with lubrication oil holes. The bearing seats are made of aluminum with labyrinth ring oil seals to keep from oil leaking of inside and outside.
(7)Rolls nip has max. nip protecting function.
(8)Rolls temperature adjusting adopts high quality revolving joint and stainless metal pipe.
2.3 Nip Adjustment Device
(1) Adjusting Speed:3.6mm/min
(2) Motor Driving Power:1.5KW
2.4 Drive Mode
Adopts: driving motor reducer→stick coupler→driving gears →rolls rotating.
2.5 Reducer
(1)Type:one motor input, one pc shaft output.
(2)Gears: Hard gear surface, closed oil immersed harden gear surface reducer. Noise≤78dB,safety factor:SA≥2.
2.6 Main Motor
Main motor adopts inverter motor, through frequency converter adjusting motor rotating speed.
2.7 Lubrication System
(1) Bearing Lubrication: the whole system contains a oil tank, including flow adjustment, oil table, cooler, filter and so on. It is to control the oil flow, cut down lubricating oil temperature and keep the oil clean.
(2) Thin oil lubricating pipes.
2.8 Stop guider group
2.8.1 Mode:axial moving type
2.8.2 This part adopts high quality SS41 steel welding, contact parts with the roller using MC nylon products, manual axial movement to adjust the spacing
3.9 Emergency braking equipment
3.9.1 Mode: Electro-hydraulic block brake.
3.9.2 Brake Capability: After braking roller skating for≤ 1/4 circumference.
3.9.3 Tight setting button installing equipment: in the left and right, front and back installed with mushroom mode tight buttons.
2.10 Electrical control group
2.10.1 Control cabinet: Surface paint floor type.
2.10.2 Operating Box: Operation control circuit.
2.10.3 Before leaving factory, manufacturer is responsible for connecting all the wires from controlling box to operation box, the useronly needs to connect the outside wire to the controlling box.
4. Technical Parameters
XY Three Roll
Model Item |
XY-3I 630
XY-3L 630
XY-3630 |
XY-3I 1120A
XY-3 1120A
XY-3L 1120A |
XY-3I 1400 |
XY-3I 1500 |
XY-3I 1730 |
XY-3I 2130 |
XY-3I 2430 |
| Roll diameter |
mm |
230 |
360 |
400 |
450 |
610 |
710 |
810 |
| Roll working length |
mm |
630 |
1120 |
1400 |
1500 |
1730 |
2130 |
2430 |
Roll ratio |
|
1:1:1
1:1.42:1 |
1:1:1
0.733:1:1
0.733:1:0.733 |
1:1:1
1:1.383:1.383
1:1.383:1 |
1:1:1
1:1.5:1 |
1:1:1
1:1.4:1 |
1:1:1 |
1:1:1
1:1.5:1 |
| Middle roll speed |
r/min |
0.8-8 |
3-21.06 |
3-26.39 |
2.62-26.2 |
5.4-54 |
8-50 |
2-20 |
| Adjusting nip range |
mm |
0-7 |
0-10 |
0-10 |
0-6 |
0-20 |
0-20 |
0.5-25 |
| Min.Calendering product thickness |
mm |
0.2 |
0.2 |
0.2 |
0.2 |
0.15 |
0.15 |
0.5 |
| Calendering product width |
mm |
100-500 |
500- |
1200 |
1400 |
1400 |
1900 |
2150 |
| Motor power |
kW |
7.5 |
45 |
55 |
75 |
132 |
185 |
220 |
| Overall dimensions |
mm |
3168 |
5550 |
6500 |
7420 |
7010 |
7650 |
9300 |
| mm |
890 |
1640 |
1500 |
2200 |
3950 |
4560 |
3150 |
| mm |
1830 |
2120 |
2440 |
2900 |
3730 |
4080 |
5200 |
| About weight |
t |
~2.6 |
~11 |
~22 |
~26 |
~52 |
~67 |
~94 |
Our Services
1. Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving your cost.
2. In the process of production, we will take photos and send to customers for their track the progress.2.
? Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.
3. We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.
4. We supply overseas engineer service and help to train your workers to operate the machine.
FAQ
1. Delivery time of the rubber machines?
This is specially designed machine according to your specific requirement.
From engineer designing to production completion, it needs about 25 to 35 days.
2. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production.
Every machine will be fully assembled and carefully tested before shipment.
3. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
4. Are you able to give installation and commissioning overseas? How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation.
Small machine usually takes within 2~3 days.
Big plant usually takes about 30 days.
5. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order.
The core of our company culture is innovation, quality, integrity and efficiency. Also we have had much good cooperation with world famous rubber production manufacturers. If you come to our factory, we can show you're the user around us.
6. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Liuting airport.
We will pick up you at the airport.
Packaging
Equipment painting completed before delivery, and then wrapped with stretch film, avoid rubbing the paint off the surface, wooden packaging can be customized, key parts, such as electronic control box, will be wrapped by shockproof packaging materials, and then packed in wooden cases.
There are 15 experienced engineers and 108 skilled workers in our company, guaranteeing delivery on time as stipulated in the contract. At the same time, the company established a long-term cooperative relation with cosco, for ensuring the goods arriving port on time.
In addition, our machineries have exported to America, Mexico, India, Vietnam, South Africa, Singapore, Malaysia, Indonisia, Australia, Sri Lanka and many other countries.
If you interested in our products mentioned above. Kindly let us know by return email. Then I will supply you with further information. Meanwhile, welcome to visit our factory!
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