Professional OTR Waste Truck Tire Recycling Line/Tyre Powder Making Machinery
Product Line Description:
1.Single Hook debeader LSJ-5000
Use:
Pulling out the wire loops from the mouth of waste tires.
The blade of cutter is made of alloy welding and the surface is hard wear-resisting.
On safety factor, this machine have protective frame, which can effectively guarantee safety in the process of pulling out wire loop.
Motor and reducer, and as a whole, the structure is compact.
The machine occupies the whole floor, convenient installation.
2.Tire cutter:
Use:
the tires more than 800 need to cut, and cut into four pieces in general .the size of piece is 200-500mm.
a. Inspect the knives frequently, if appear obvious blunt, it should be maintain timely, and the service is 2-3 years.
b. the oil in hydraulic station should be filtered and changed regularly. Generally filter once every one and half year.
c. Wearing parts: rubber seals, delivered with another set when ship the machine to the buyer.
3.Whole tire shredder ZPS-900
Use:
This machine can directly crush tires smaller than 800mm tires. At the general temperature, can be put directly crushed into 50 * 50 mm block, so the next rotating can grind into 10-30 meshes or wire and fiber separation equipment.
Feature:
This machine is a compact structure, advanced technology, low energy consumption, high efficiency, smashing off the test room for the structure, maintenance is particularly convenient; tools with carbide surfacing technology, high hardness, high wear resistance, and repeated repair using, so has a longer service life; rotary screen for the lattice structure of steel mesh, blanking large area, enabling the screening of qualified rubber. After the partition of large tires can achieve the effect of the same!
Mechanical description: the tires of 800mm diameter and rubber ring can directly be broken into 50*50 mm of rubber block.
a. Inject gear oil into gearbox oil (hypoid gear oil), main bearings use calcium-based grease lubrication, three months after the operation of the machine, the oil should be replaced and clean the fuel tank. Since then change the oil once time every year.
b. After deal with 3,000 tons of waste rubber (in normal circumstances),the buyer should grind the blade cutting edge once time. The blades is the wear parts, the general service life is 5-6 years, when delivering the machine to the buyer, the shredder will be equipped with edge hardness layer patching material (electrodes).
4. Double Rolls Rubber Crusher XKP-560
Use:
Mainly used for crack large rubber blocks into 40-50mm small rubber blocks.
Technical parameters:
Structure: The rollers adopt alloy cold hard cast irons with wear-resisting, durable characters. The mill flour is with teeth, high groove.
In order to extend the service life of the cracker, we suggest build foundations for rubber cracker.
The configurations of our XKP-560 rubber cracker are nylon bush grease lubrication and hard gear surface reducer with lower noise and longer service life.
5Our crackers are designed humanized with nice operating platforms, all the wires will be connected well from controlling system to motor. When using the machine, the customers just need to connect directly to the power.
The application of rubber powder:
5-10 mesh: runway, school playgrounds, garden paths, bowling alleys, sidewalks, composite rubber floor tiles, anti-static floor tiles, artificial turf, playground, artificial turf soccer field the the kindergarten sports venues and casino tennis and basketball courts.
10-20 mesh: rubber floor tiles, plastic runway, lawn quartz sand, cottonseed husk pellet, tennis courts, volleyball courts, a golf course, aircraft pitch, basketball court and recreational field, EPDM safety mats, gym mats, all kinds of The stadium floor mats.
30 mesh: plastic insulation material, waterproof material, shockproof, washers, roof and wall waterproofing membrane, modified bitumen additives, reclaimed rubber, livestock, straw mats, fender, multifunctional mat, stable mat.
40 mesh: reclaimed rubber waterproofing membrane, modified bitumen additives, carpet padding, sleepers, rubber sheet, livestock grass mats, rubber water-stop gate waterstops, bearings, seal, buffer, brake brake linings cover, drainage pipes, gloves, rubber bands, elastic band, roof signs, brick material top liner, sanitary pumps, corner glue, wheel alignment, the pump pumping sand pads, fenders, multi-function pad, stables pad, resistance burning material, sound insulation materials, rubber and rubber-soled, window sealing strip of rubber products and agricultural Oaks (milk) Polystyrene.
60 mesh: sleepers, rubber sheet, waterproofing membrane, reclaimed rubber, tire inner cushion, car underbody sealed, waterproof ring, rubber miscellaneous pieces the alternative native gum production of rubber products.
80 mesh: modified asphalt additives, reclaimed rubber, waterproof membrane, the size of the tire additives, sleepers, deceleration road humps, sealing strips, buffer, styrofoam pearls pad, rubber products, rubber piston, brake gate bushing.
Full-Automatic Waste Tyre Recycling Line to Rubber Powder
| No. |
Name |
Model |
Qty.
(Qty) |
Motor Power (KW) |
| 1 |
Single hook debeader |
LSJ-1200 |
1 |
11 |
| 2 |
Whole tyre cutter |
QDJ-1200 |
1 |
5.5 |
| 3&4 |
Whole tyre shredder
(with conveyor) |
ZPS-900 |
1 |
61.5 |
| 5 |
Double Rolls Rubber Crusher |
XKP560 |
1 |
90 |
| 6 |
Big conveyor equipment |
BCL-8 |
1 |
2 |
| 7 |
Small conveyor equipment |
BCL-3 |
1 |
1.1 |
| 8 |
Big Magnet separator |
BMS22 |
1 |
2.2 |
| 9 |
Small Magnet separator |
SMS-1 |
1 |
1.1 |
| 10 |
Big Shaking screen |
BSS-8 |
1 |
7.5 |
| 11 |
Small Shaking screen |
SSS-3 |
1 |
3 |
| 12 |
Fiber separator |
FS110 |
1 |
5.5 |
| 13 |
Fine Rubber Powder Pulverizing Machine |
XJFS-420 |
4 |
123 |
| |
Square vibrating sieve |
600 |
1 |
|
| Rubber powder collector |
JFS500 |
1 |
7.5+0.75=8.25 |
| Screw conveyer |
Φ200mm |
1 |
0.75 |
| Screw conveyer |
Φ132mm |
1 |
0.75 |
| Storage pin |
1.5cbm |
1 |
|
| Hopper |
|
1 |
|
| Belt conveyer |
|
1 |
0.75 |
| 14 |
Steel Baller machine |
30T |
1 |
7.5 |
| 15 |
Rubber powder packing machine |
|
1 |
3 |
| |
24 |
334.4KW |
Semi-Automatic Waste Tyre Recycling Line to Rubber Powder
No |
Name |
model |
|
quantity |
Power |
|
whole tire pre-processing , you will get < 50*50MM rubber crumb
Semi-Automatic Waste Tyre Recycling Line to Rubber Powder |
|
1 |
Ring cutter |
QQJ-1200 |
|
1 |
5.5KW |
|
2 |
Loop machine |
YJ-295 |
|
1 |
15KW |
|
3 |
Strip cutter |
QTJ-370 |
|
1 |
5.5 KW |
|
4 |
Block cutter |
QKJ-200 |
|
1 |
11 KW |
|
Rubber powder processing: you will get 20-30 mesh rubber powder,at the same time, separate the fiber and steel wire |
5 |
Tyre crusher |
XKP400 |
|
1 |
45 KW |
|
XKP450 |
55 KW |
XKP560 |
75 KW |
6 |
Big conveyor equipment |
BCL-8 |
|
1 |
2 KW |
. |
7 |
Small conveyor equipment |
BCL-3 |
|
1 |
1.1 KW |
|
8 |
Big Magnet separator |
BMS22 |
|
1 |
2.2 KW |
|
9 |
Small Magnet separator |
SMS-1 |
|
1 |
1.1 KW |
|
10 |
Big Shaking screen |
BSS-8 |
|
1 |
7.5 KW |
|
11 |
Small Shaking screen |
SSS-3 |
. |
1 |
3 KW |
|
12 |
Fiber Separator |
FS110 |
|
1 |
11 KW |
|
We can design and manufacture all kinds of non-standard plate vulcanizing press according to the customers' definite requirements.
Packaging
Equipment painting completed before delivery, and then wrapped with stretch film, avoid rubbing the paint off the surface, wooden packaging can be customized, key parts, such as electronic control box, will be wrapped by shockproof packaging materials, and then packed in wooden cases.
FAQ
1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production. Every machine will be fully assembled and carefully tested before shipment.
2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
3. Are you able to give installation and commissioning overseas?How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation. Small machine usually takes within 2~3 days. Big production line usually takes about 30 days.
4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order. The core of our company culture is innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production manufacturers.
If you come to our factory, we can show the user around us.
5. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Jiaodong airport. We will pick up you at the airport.
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