Tyre Recycling Line to Rubber Block and Powder

Product Details
Customization: Available
Warranty: 1 Year
Service Life: ≥15 Years

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Plant Area
>2000 square meters
Management System Certification
ISO 9001
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Basic Info.

Model NO.
500kg/Hour
Certification
CE, ISO
Voltage
380V
Type
Tire Machinery
Type of General Rubber Machinery
Material Processing Machine
Type of Tire Machinery
Cycle Tire Machine
Capacity
700~800kg Per Hour 30~40mesh
Operator
3-5 Operators Per Shift.
Tire Composition of Car Tyres
81% Rubber, 14% Steel, 5% Fiber.
Tire Composition of Truck Tyres
Truck Tyres: 65% Rubber, 35% Steel.
Transport Package
in Wooden Case or as You Need
Specification
CE1282, ISO9001: 2008, SGS
Trademark
SFC
Origin
Qingdao, China
HS Code
84778000
Production Capacity
20 Set Per Year

Product Description

 Recycling Line to Rubber Block and Powder

hydraulic system, easy operation and safe.
Mechanical description: the tires more than 800 need to cut, and cut into four pieces in general .the size of piece is 200-500mm.
Notes for using tire cutter:
a. Inspect the knives frequently, if appear obvious blunt, it should be maintain timely, and the service is 2-3 years.
b. the oil in hydraulic station should be filtered and changed regularly. Generally filter once every one and half year.
c. Wearing parts: rubber seals, delivered with another set when ship the machine to the buyer.

3&4. Whole tire shredder ZPS-900
Use:
This machine can directly crush tires smaller than 800mm tires. At the general temperature, can be put directly crushed into 50 * 50 mm block, so the next rotating can grind into 10-30 meshes or wire and fiber separation equipment.
Feature:
This machine is a compact structure, advanced technology, low energy consumption, high efficiency, smashing off the test room for the structure, maintenance is particularly convenient; tools with carbide surfacing technology, high hardness, high wear resistance, and repeated repair using, so has a longer service life; rotary screen for the lattice structure of steel mesh, blanking large area, enabling the screening of qualified rubber. After the partition of large tires can achieve the effect of the same!
Mechanical description: the tires of 800mm diameter and rubber ring can directly be broken into 50*50 mm of rubber block.
 
Notes for using whole tire shredder:
a. Inject gear oil into gearbox oil (hypoid gear oil), main bearings use calcium-based grease lubrication, three months after the operation of the machine, the oil should be replaced and clean the fuel tank. Since then change the oil once time every year.
b After deal with 3,000 tons of waste rubber (in normal circumstances),the buyer should grind the blade cutting edge once time. The blades is the wear parts, the general service life is 5-6 years, when delivering the machine to the buyer, the shredder will be equipped with edge hardness layer patching material (electrodes).
5. Double Rolls Rubber Crusher XKP-560
Use:
Mainly used for crack large rubber blocks into 40-50mm small rubber blocks.
Technical parameters:
Structure: The rollers adopt alloy cold hard cast irons with wear-resisting, durable characters. The mill flour is with teeth, high groove.
In order to extend the service life of the cracker, we suggest build foundations for rubber cracker.
The configurations of our XKP-560 rubber cracker are nylon bush grease lubrication and hard gear surface reducer with lower noise and longer service life.
5Our crackers are designed humanized with nice operating platforms, all the wires will be connected well from controlling system to motor. When using the machine, the customers just need to connect directly to the power.

  Full-Automatic Waste Tyre Recycling Line to Rubber Powder
No. Name Model Qty.
(Qty)
Motor Power (KW)
1 Single hook debeader LSJ-1200 1 11
2 Whole tyre cutter QDJ-1200 1 5.5
3&4 Whole tyre shredder 
(with conveyor)
ZPS-900 1 61.5
5 Double Rolls Rubber Crusher XKP560 1 90
6 Big conveyor equipment BCL-8 1 2
7 Small conveyor equipment BCL-3 1 1.1
8 Big Magnet separator BMS22 1 2.2
9 Small Magnet separator SMS-1 1 1.1
10 Big Shaking screen BSS-8 1 7.5
11 Small Shaking screen SSS-3 1 3
12 Fiber separator FS110 1 5.5
13 Fine Rubber Powder Pulverizing Machine XJFS-420 4 123
  Square vibrating sieve 600 1  
Rubber powder collector JFS500 1 7.5+0.75=8.25
Screw conveyer Φ200mm 1 0.75
Screw conveyer Φ132mm 1 0.75
Storage pin 1.5cbm 1  
Hopper   1  
Belt conveyer   1 0.75
14 Steel Baller machine 30T 1 7.5
15 Rubber powder packing machine   1 3
  24 334.4KW
 

No

Name

model

 

quantity

Power

 

whole tire pre-processing , you will get < 50*50MM rubber crumb


Semi-Automatic Waste Tyre Recycling Line to Rubber  Powder

 

1

Ring cutter

QQJ-1200

 

1

5.5KW

 

2

Loop machine

YQJ-295

 

1

15KW

 

3

Strip cutter

QTJ-370

 

1

5.5  KW

 

4

Block cutter

QKJ-200

 

1

11  KW

 

Rubber powder processing: you will get 20-30 mesh rubber powder,at the same time, separate the fiber and steel wire

5

Tyre  crusher 

XKP400

 

1

45 KW

 

XKP450

55 KW

XKP560

75 KW

6

Big conveyor equipment

BCL-8

 

1

2 KW

.

7

Small conveyor equipment

BCL-3

 

1

1.1 KW

 

8

Big Magnet separator

BMS22

 

1

2.2 KW

 

9

Small Magnet separator

SMS-1

 

1

1.1 KW

 

10

Big Shaking screen 

BSS-8

 

1

7.5 KW

 

11

Small Shaking screen 

SSS-3

.

1

3 KW

 

12

Fiber Separator

FS110

 

1

11 KW
 

 
Packaging
 
Equipment painting completed before delivery, and then wrapped with stretch film, avoid rubbing the paint off the surface, wooden packaging can be customized, key parts, such as electronic control box, will be wrapped by shockproof packaging materials, and then packed in wooden cases.
 
FAQ
 
1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production. Every machine will be fully assembled and carefully tested before shipment.
 
2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
 
3. Are you able to give installation and commissioning overseas?How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation. Small machine usually takes within 2~3 days. Big production line usually takes about 30 days.
 
4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order. The core of our company culture is innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production manufacturers.
 
If you come to our factory, we can show the user around us.
 
5. How can we go to your side?
 
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao liuting airport. We will pick up you at the airport.
 
Our Services
 
♦ Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving your cost.
 
♦ In the process of production, we will take photos and send to customers for their track the progress.
 
♦ Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.
 
♦ We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.
 
♦ We supply overseas engineer service and help to train your workers to operate the machine.
 

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