Three Roller Rubber Calender, 3 Roller Calender Xy-400X1400

• Customization: Available
• Warranty: 1 Year
• Control Type: PLC
• Model NO.: XY-3I 450X1500
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Tire Machinery
• Rubber Calender: Four Roller
• Drive Type: Single Drive
• Type of General Rubber Machinery: Rubber Calender
• Type of Tire Machinery: Rubber Regeneration Machinery
• Certification: Ce, ISO
• Weight: <50 Tons
• Power: 10~100kw
• Voltage: 380V
• Using Life: ≥15 Years
• Customized: Customized
• Transport Package: Standard Export Packages
• Specification: CE1282, ISO9001: 2008, SGS
• Trademark: SFC
• Origin: Qingdao, China
• HS Code: 8477800000
• Production Capacity: 200 Sets/Year

Product Description

Three Roller Rubber Calender, 3 Roller Calender Xy-400X1400





Application
Mainly used for manufacturing rubber cord and calendaring rubber sheet.
 

XY Three Roll Model Item		XY-230x630	XY-360x900	XY-360x1120	XY-400x1400	XY-450x1500	XY-610x1730	XY-710x2130	XY-810x2430
Roll diameter	mm	230	360	360	400	450	610	710	810
Roll working length	mm	630	900	1120	1400	1500	1730	2130	2430
Roll ratio		1:1:1 1:1.42:1	1:1:1 0.733:1:1 0.733:1:0.733	1:1:1	1:1:1 1:1.383:1.383 1:1.383:1	1:1:1 1:1.5:1	1:1:1 1:1.4:1	1:1:1	1:1:1 1:1.5:1
Middle roll speed	r/min	0.8-8	3-21.06	1.5-15	3-26.39	2.62-26.2	5.4-54	8-50	2-20
Adjusting nip range	mm	0-7	0-10	0-10	0-10	0-6	0-20	0-20	0.5-25
Min. Calendering product thickness	mm	0.2	0.2	0.2	0.2	0.2	0.15	0.15	0.15
Calendering product width	mm	100-500	700	920	1200	1400	1530	1900	2150
Motor power	kW	7.5	45	45	55	75	132	185	220
Overall dimensions	mm	3168	5320	5550	6500	7420	7010	7650	9300
	mm	890	1640	1640	1500	2200	3950	4560	3150
	mm	1830	2120	2120	2440	2900	3730	4080	5200
About weight	t	~2.6	5.5	~11	~22	~26	~52	~67	~94

   
Structure Instruction

1.1 Machine Body

1.2 Rack: welding fabrication and through annealing treatment, precision machine tools comprehensive processing, strong rigidity, not deformation, the sliding surface is smooth and wear-resistant.

1.3 Bedplate: Welding type bedplate and through annealing treatment and then machine processing, high strength and not deformation.

1.4 Roller and Bearing
    Roller Type: Hollow Light Roller
    Material: Chilled Alloy Cast Iron LTH-H
    Hardness: 68-72HSD
    Chilling Layer: 10-25mm
    Host Bearing: Four Radial cylindrical roller bearings (Wafangdian(China One of first best brand) metallurgy bearing)
    Bearing Bedplate: Casting made by tempering processing, with a lubricating oil hole.
    Roller Space has protected by the Max. Distance.
    Roller Temperature using high quality rotary joint and stainless steel metal pipes.

1.5 Nip Adjustment Device
    Nip Adjustment Speed: 3.6mm/min
    Drive Motor Power: 1.1 KW
    Nip Adjustment using 1#Roller, 2# and 4#Roller. It can adjust at both ends at the same time and can adjust separately.

1.6 Transmission Type
    It is using motor drive speed reducer, through stick pin couplings, friction ratio drive the roller rotation.

1.7 Speed Reducer
   Type: One Motor input, and one shaft output.
   Gear: Hard-tooth type

1.8 Main Motor
    The main motor using frequency motor and through variable-frequence governor adjust the motor rotate speed.
1.9 Lubrication System
    Bearing Lubrication: This system has one set of oil tank, it including flow adjust, oil temperature  gauge, condenser, filter etc. and flow control, and lower the lubrication oil temperature and guarantee the cleanness of the lubrication oil.
2.0 Grease lubrication pipes.




Packaging
Equipment painting completed before delivery, and then wrapped with stretch film, avoid rubbing the paint off the surface, wooden packaging can be customized, key parts, such as electronic control box, will be wrapped by shockproof packaging materials, and then packed in wooden cases.

FAQ
1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production. Every machine will be fully assembled and carefully tested before shipment.

2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.

3. Are you able to give installation and commissioning overseas?How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation. Small machine usually takes within 2~3 days. Big production line usually takes about 30 days.

4. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao liuting airport. We will pick up you at the airport.

 
♦ We supply overseas engineer service and help to train your workers to operate the machine.

In addition, our rubber vulcanizing press have exported to America, Mexico, India, Vietnam, South Africa, Singapore, Malaysia, Indonisia, Australia, Sri Lanka and many other countries.

If you interested in our products mentioned above. Kindly let us know by return email. Then I will supply you with further information.

Welcome to visit our factory!