Waste Tyre Recycling Production Machine /Rubber Powder Production Line Machines
Automatic Production Line Process
Waste Tires-→Single Hook Debeader-→Tire Cutter-→Whole Tire Shredder-→Rubber Crusher -→Oscillating Screen, Conveyor Belt, Magnetic Plants-→Fiber Separator -→Fine Rubber Powder Pulverizer-→Rubber Powder
Product Description
1. Single Hook Debeader LSJ-1200
Structural features
The blade of cutter is made of alloy welding and the surface is hard wear-resisting.
On safety factor, this machine have protective frame, which can effectively guarantee safety in the process of pulling out wire loop.
Motor and reducer, and as a whole, the structure is compact.
The machine occupies the whole floor, convenient installation.
Use: Pulling out the wire loops from the mouth of waste tires.
2. Tire Cutter QDJ-1200
The basic principle is: motor drives hydraulic system and the cylinder, place the tire to lock arm, fasten two blades rotating between tire and shear cylinders work to move, two blades rotating blades forming shear, achieve the effect of shear.
Feature:
This equipment, good shear effect, shearing speed, low energy consumption, small volume, convenient, because use the hydraulic system, easy operation and safe.
Mechanical description: the tires more than 800 need to cut, and cut into four pieces in general .the size of piece is 200-500mm.
Notes for using tire cutter:
a. Inspect the knives frequently, if appear obvious blunt, it should be maintain timely, and the service is 2-3 years.
b. the oil in hydraulic station should be filtered and changed regularly. Generally filter once every one and half year.
c. Wearing parts: rubber seals, delivered with another set when ship the machine to the buyer.
3&4. Whole tire shredder ZPS-900
Use:
This machine can directly crush tires smaller than 800mm tires. At the general temperature, can be put directly crushed into 50 * 50 mm block, so the next rotating can grind into 10-30 meshes or wire and fiber separation equipment.
Feature:
This machine is a compact structure, advanced technology, low energy consumption, high efficiency, smashing off the test room for the structure, maintenance is particularly convenient; tools with carbide surfacing technology, high hardness, high wear resistance, and repeated repair using, so has a longer service life; rotary screen for the lattice structure of steel mesh, blanking large area, enabling the screening of qualified rubber. After the partition of large tires can achieve the effect of the same!
Mechanical description: the tires of 800mm diameter and rubber ring can directly be broken into 50*50 mm of rubber block.
Notes for using whole tire shredder:
a. Inject gear oil into gearbox oil (hypoid gear oil), main bearings use calcium-based grease lubrication, three months after the operation of the machine, the oil should be replaced and clean the fuel tank. Since then change the oil once time every year.
b After deal with 3,000 tons of waste rubber (in normal circumstances),the buyer should grind the blade cutting edge once time. The blades is the wear parts, the general service life is 5-6 years, when delivering the machine to the buyer, the shredder will be equipped with edge hardness layer patching material (electrodes).
5. Double Rolls Rubber Crusher XKP-560
Use:
Mainly used for crack large rubber blocks into 40-50mm small rubber blocks.
Technical parameters:
Structure: The rollers adopt alloy cold hard cast irons with wear-resisting, durable characters. The mill flour is with teeth, high groove.
In order to extend the service life of the cracker, we suggest build foundations for rubber cracker.
The configurations of our XKP-560 rubber cracker are nylon bush grease lubrication and hard gear surface reducer with lower noise and longer service life.
5Our crackers are designed humanized with nice operating platforms, all the wires will be connected well from controlling system to motor. When using the machine, the customers just need to connect directly to the power.
Technical parameter \ Type |
XKP-400 |
XKP-450 |
XKP-560 |
| Front roll diameter(mm) |
400 |
450 |
560 |
| Rear roll diameter(mm) |
400(Groove roller) |
450(Groove roller) |
510(Groove roller) |
| Working length of rolls(mm) |
600 |
650 |
800 |
| Front roll surface speed(m/min) |
17.32 |
23.2 |
25.56 |
| Friction ratio |
1: 1.38 |
1: 1.38 |
1: 1.30 |
| Max. nip(mm) |
8 |
8 |
15 |
| Motor power (kw) |
45 |
55 |
75 |
| dimension(L× W× H)(mm) |
3950× 1800× 1780 |
4770× 1846× 1835 |
5064× 2284× 1978 |
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