Three Roller Calendering Line, Rubber Calender

• Customization: Available
• After-sales Service: Online Support
• Warranty: 1 Year
• Model NO.: XY-3I 1500
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Horizontal
• Model: Xy-3I 1500
• Roll Diameter: 450 mm
• Roll Working Length: 1500 mm
• Adjusting Nip Range: 0-20
• Type: General Rubber Machinery
• Roll Ratio: 1: 1
• Type of General Rubber Machinery: Material Processing Machine
• Type of Tire Machinery: Rubber Regeneration Machinery
• Power: 10~100kw
• Transport Package: Stand Export Packages
• Specification: CE, ISO, SGS
• Trademark: SFC
• Origin: China
• HS Code: 8477800000
• Production Capacity: 20 Sets/Month

Product Description

Three Rollers Rubber Calender, Calender Roll Mill, Rubber Calender

Rubber Calender:

1. Working Conditions
1.1 Machine Working Environment: temperature 7~40ºC, maximum relative humidity 95%.
1.2 Power: Power: 380V 50HZ 3 phases
Compressed Air:0.6~0.8MPa
Cooling Water Pressure:0.4MPa

2. Structure Specification
2.1 Body
(1) Body frame: Welded into shape, after annealing, overall processed through precise machine tool, high rigidity, not easy becoming deformed, smooth, wear-resisting.
(2) Base: Welded base, after annealing and machining, high rigidity, won't deform easily.

2.2 Rolls and Bearing Group
(1) Roll Structure: hollow smooth rolls
(2) Material: Alloy cold harden cast iron LTH-H
(3) Hardness:68-72HSD
(4) Cold Harden Layer:10-25mm
(5) Main Bearing: cylindrical roller bearings (Wafangdian Metallurgy Bearing)
(6)Bearing seats adopts cast iron (FC30), made from tempering handling. Excellent intensity and precision, together with lubrication oil holes. The bearing seats are made of aluminum with labyrinth ring oil seals to keep from oil leaking of inside and outside.
(7)Rolls nip has max. nip protecting function.
(8)Rolls temperature adjusting adopts high quality revolving joint and stainless metal pipe.

2.3 Nip Adjustment Device
(1) Adjusting Speed:3.6mm/min
(2) Motor Driving Power:1.5KW

2.4 Drive Mode
Adopts: driving motor reducer→stick coupler→driving gears →rolls rotating.

2.5 Reducer
(1)Type:one motor input, one pc shaft output.
(2)Gears: Hard gear surface, closed oil immersed harden gear surface reducer. Noise≤78dB,safety factor:SA≥2.

2.6 Main Motor
Main motor adopts inverter motor, through frequency converter adjusting motor rotating speed.

2.7 Lubrication System
(1) Bearing Lubrication: the whole system contains a oil tank, including flow adjustment, oil table, cooler, filter and so on. It is to control the oil flow, cut down lubricating oil temperature and keep the oil clean.
(2) Thin oil lubricating pipes.

2.8 Stop guider group
2.8.1 Mode:axial moving type
2.8.2 This part adopts high quality SS41 steel welding, contact parts with the roller using MC nylon products, manual axial movement to adjust the spacing

2.9 Emergency braking equipment
2.9.1 Mode: Electro-hydraulic block brake.
2.9.2 Brake Capability: After braking roller skating for≤ 1/4 circumference.
2.9.3 Tight setting button installing equipment: in the left and right, front and back installed with mushroom mode tight buttons.

2.10 Electrical control group
2.10.1 Control cabinet: Surface paint floor type.
2.10.2 Operating Box: Operation control circuit.
2.10.3 Before leaving factory, manufacturer is responsible for connecting all the wires from controlling box to operation box, the useronly needs to connect the outside wire to the controlling box.

Modle Item		XY- 3I 630	XY-3I 1120A	XY-3I 1400	XY- 3I 1500	XY- 3I 1730	XY- 3I 2130	XY- 3I 2430
Roll diameter	mm	230	360	400	450	610	710	810
Roll working length	mm	630	1120	1400	1500	1730	2130	2430
Roll ratio		1: 1: 1 1: 1.42: 1	1: 1: 1 0.733: 1: 1 0.733:1:0.733	1: 1: 1 1:1.3831.383 1: 1.383: 1	1:1:1 1:1.51	1: 1: 1 1: 1.4: 1	1: 1: 1	1: 1: 1 1: 1.5: 1
Middle roll speed	r/min	0.8-8	3-21.06	3-26.39	2.62-26.2	5.4-54	8-50	2-20
Adjusting nip range	mm	0-7	0-10	0-10	0-6	0-20	0-20	0.5-25
Min.Calendering product thickness	mm	0.2	0.2	0.2	0.2	0.15	0.15	0.5
Calendering product width	mm	100-500	500-	1200	1400	1400	1900	2150
Motor power	KW	7.5	45	55	75	132	185	220
Overall dimensions	mm	3168	5550	6500	7420	7010	7650	9300
	mm	890	1640	1500	2200	3950	4560	3150
	mm	1830	2120	2440	2900	3730	4080	5200
About weight	t	2.6	11	22	26	52	67	94

Company Profile

 

Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd is located in Kangting Road No. 1, Huangdao New District,Qingdao City.Who is a specializing in the production of rubber machinery of high and new technology backbone enterprises, the company passed the ISO9001:2015 quality management system certification, the European Union CE certification and Switzerland SGS certification.

 

Company's products mainly cover the following industry: tire manufacturing, rubber conveyor belt production, all kinds of rubber products, tires refurbished manufacturing, waste tire recycling.

 

The main equipment are: Rubber Kneader, Rubber Mixing Machine, Rubber Vulcanizing Press, Batch Off Cooler, Rubber Calender, Waste Tire crusher, Rubber Extruder, Rubber Strainer,etc.

 

Company's products are exported to Britain, Switzerland, USA, Germany, Brazil, Singapore, Malaysia, India, Russia, Ukraine,Uzbekistan, Kazakhstan and so on,more than 50 countries and regions, has won the domestic and foreign customers praise and cooperation for years.Meanwhile,they also introduced new customers to cooperate.

 

Product quality and after-sales service is the key to survival of Qingdao Shun Cheong Machinery Co.,Ltd, and also are top priorities of management of the company, the company commitment to all customers as follows:

 

1. Every parts pass strict quality inspection before storage.

 

2. All the products overload trial running before shipment, such as Plate Vulcanizing Press,to test pressure for 24 hours under 1.25 times the rated working pressure. Rubber Mixing Mill, rubber mixing 20 minutes under 1.1 times amount of the rated mixing rubber etc.

 

3. The whole body of all products are with free technical support.

 

4. The warranty period of 3 years for main parts, wearing parts for 1 year warranty.

 

5. The products issues quality problems in the use process, first of all, our sales staff and engineers through the Internet or telephone guidance service, if not solve we will find a local agent or factory's engineer to door repair for the first time! In order to better serve customers, the company provides conveyor belt, waste tire recycling line and tire and other rubber products production site for customers to visit, consultation.

Certifications

 

Our Service

 

♦ Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving your cost.

♦ In the process of production, we will take photos and send to customers for their track the progress.

♦ Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.

♦ We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.

♦ We supply overseas engineer service and help to train your workers to operate the machine.

 

FAQ
 

1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production. Every machine will be fully assembled and carefully tested before shipment.

2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.

3. Are you able to give installation and commissioning overseas?How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation. Small machine usually takes within 2~3 days. Big production line usually takes about 30 days.

4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order. The core of our company culture is innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production manufacturers.

If you come to our factory, we can show the user around us.

5. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Jiaodong Airport. We will pick up you at the airport.