Rubber Mixing Machine, Mixing Mill, Rubber Compound Machine
Rubber Mixing Mills' Main Features
1. Machine frame, gland and base are all welded through steel plates, after annealing, completely processed by precise machine tools. The whole machine frame, gland and base are all of strong rigidity, won't deform in future heavy duty working process and the surface is smooth and anti-wear.
2. The 2 ends of the rolls adopt antifriction bearings. The bearings are fixed inside bearings body and the bearing body applies casted iron material. Roll Bearings adopt automatic thin oil lubrication style.
3. Rollers: The rolls' surface is made of chilled cast iron, hard and anti-wear with the hardness of 68 ~ 72HSD. The rollers' structure is hollow style and the surface is chrome plated which can largely improve the rigidity of the roller.
4. Adjustable Hydraulic Stop Guide: These rubber mixing mills adopts adjustable split type steel stop guide. The part contacting with rolls is inlaid with nylon.
5. Reducer: We adopt the ZSY series hard gear reducers to be matched with our rubber mixing mills. The gear lubrication adopts thin oil pump lubrication (forced recycled spray type) equipped with outside cooler to cool off the lubrication oil. The reducer is also equipped with lubrication oil filter.
6. Machine Safety Protection Device: In order to protect the safety of main parts of the machine, we configure this rubber mixing machine with safety pad protecting device. When the machine works overload, the safety pad will break to avoid producing damage to main parts of the machine.
7. Brake Equipment: This rubber mixing machine adopts magnetic plug brake. Once the magnetic plug works, the rolls won't rotate 1/4 circumference of roll.
8. Emergency Brake Equipment: In front and rear of the machine are equipped with 4 emergency stopping buttons and also in the mill base is equipped a Kick-style stop switch.
9. Rollers' cooling method: Rollers' internal is with spray cooling, the external connected to rotary joint.
10. Electrical Connection: Our electric control device is mainly composed of electric motor, brake solenoid, limit switches and electrical controlling. This device is installed on the mill base (including electric controlling system) along with the mill packed and transported together. Before the machine leaving the factory, the wire from the motor to electric control cabinet is connected. The customer only needs to connect the control cabinet wire to the power supply before using the machine.
| |
Item |
XK-160 |
XK-250 |
XK-360 |
XK-400 |
XK-450 |
XK-550 |
XK-560 |
XK-660 |
XK-710 |
| Roll diameter |
mm |
160 |
250 |
360 |
400 |
450 |
550 |
560-510 |
660 |
710 |
| Roll working length |
|
320 |
620 |
900 |
1000 |
1200 |
1500 |
1530 |
2130 |
2200 |
| Front roll linear speed |
r/min |
9 |
16.3 |
16.7 |
19.3 |
21.8 |
22.5 |
27.2 |
28 |
31.9 |
| Speed ratio of rolls |
|
01: 01.4 |
01: 01.1 |
01: 01.3 |
01: 01.3 |
01: 01.3 |
01: 01.2 |
01: 01.2 |
01: 01.2 |
01: 01.5 |
| Max roll space |
mm |
4.5 |
8 |
10 |
10 |
12 |
16 |
15 |
0.5-15 |
0.5-15 |
| Compound feeding capacity |
kg |
1-2 |
10-15 |
20-25 |
18-35 |
50 |
50-65 |
50-65 |
165 |
190 |
| Motor power |
kW |
5.5 |
18.5 |
30 |
45 |
55 |
110 |
90 |
240 |
280 |
| Dimensions(L× W× H) |
|
|
|
|
|
|
|
|
|
|
| L |
mm |
1133 |
2722 |
4200 |
4920 |
5405 |
6646 |
6270 |
7280 |
8185 |
| W |
mm |
920 |
1115 |
1780 |
1780 |
1740 |
2736 |
2282 |
3400 |
3910 |
| H |
mm |
1394 |
1345 |
1760 |
1800 |
1790 |
2105 |
2000 |
2530 |
2270 |
| Gross weight |
T |
~2 |
~3.2 |
~6.5 |
~8 |
~11.4 |
~22 |
~22.5 |
~49 |
~51 |
We can design various kinds of non-standard rubber machinery according to your requirements.
FAQ
1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production. Every machine will be fully assembled and carefully tested before shipment.
2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
3. Are you able to give installation and commissioning overseas?How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation. Small machine usually takes within 2~3 days. Big production line usually takes about 30 days.
4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order. The core of our company culture is innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production manufacturers.
If you come to our factory, we can show the user around us.
5. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao liuting airport. We will pick up you at the airport.
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